In this article I will show you the custom EVA tool box manufacturing process, which only requires five simple steps:
Step 1: Design Drawings
First of all, it needs to be based on the specific needs of the customer. Whether you need a compact tool box for hand tools or a larger tool box for specialized equipment, you will need a dedicated design team to work closely with you to conceive the ideal design.
Step 2: Material Selection
Once the design is complete, you’ll want to carefully select quality materials to ensure the durability and protection of your tools. Usually, the EVA shell has three layers, outer material, middle layer EVA and inner layer material. Exterior materials can use polyester, PU, etc., and various interior materials such as velvet, lycra and polar fleece can be chosen to enhance functional properties.
Step 3: Laminating and Cutting
After selecting the materials, craftsmen will glue the three layers together to create a strong structure. The laminate is then cut to the desired shape and size using precision cutting machinery. It ensures a perfect fit for your tools and maximizes the space available within your toolbox.
Step 4: Thermoforming
The cut EVA material will be formed through a thermoforming mold. This involves heating the material to a plastic state and then placing it into a designed mold that shapes it into the desired shape. Die-cutting technology further refines the shape, providing clean edges and ensuring a polished surface.
Step 5: Sewing and Inspection
The box also requires artisan stitching to reinforce or join the different components. Finally, a professional packaging team will package and inspect the finished product, including adding labels, instructions or protective film, to ensure that the packaging box remains intact during transportation and storage.
So, by adhering to these 5 steps and implementing strict quality control measures during the entire production process, you can get an excellent custom EVA tool box We have the new EVA custom tool box on our website that you can also take a look at.
